TOUCHLESS™ MONITORING SOLUTIONS & Condition-based Monitoring (CbM)
Enertics online condition monitoring devices strengthen asset lifecycle. They allow for continuous condition assessments, pre-emptive fault detection, and alert mechanisms for critical assets, reducing unplanned downtime and avoiding substantial maintenance costs and collateral damage.
Optimize inventory costs through condition-based monitoring of critical assets.
Substantially reduce repair expenses and avoid collateral damage.
Increase system efficiency while extending overall machine availability.
Pre-emptive fault detection replacing non-cost-effective monthly inspections.
PREDICTIVE MAINTENANCE FOR CRITICAL ASSETS
The innovative Enertics solution performs an automatic evaluation of multi-variate sensor data to detect anomalies before they turn into significant issues. These solutions use advanced ML and AI algorithms to predict asset health.
01 DATA COLLECTION
- Remote Monitoring
- Fault Detection
- Operational Analysis
- Advanced Diagnostics
02 ENERTICS APM
- Asset Models
- Advanced Software
- Comprehensive Indices
- Holistic Monitoring
- UI/UX Services
03 RESULTS
- Improved Availability
- Asset Reliability
- Reduced Repair Costs
- Minimized Risks
- Extended Asset Lifetime
- Effective Performances
ENERTICS CbM OFFERINGS FOR ROTATING MACHINES
Cloud-based and on-premise software modules designed for real-time sensor data monitoring, automated fault diagnostics, and predictive analytics.
eM MONA Software
Cloud based Machine Monitoring software providing real time sensor data monitoring.
- Real time sensor data monitoring
- Sensor Trend Charts
- Android/iOS App support
- Daily Summary Report
- Dashboard, email and App Notification Alerts to up to 5 users
- Remote Monitoring of Customer assets by Enertics remote team
eM DIA Software
Real time diagnostics analysis of Machine Health and automated fault detection.
- FFT Spectrum analysis of all sensor data
- Automatic fault diagnostics (~30 fault types)
- Detailed upon fault and/or on-demand machine health report generation
- Configurable alert system (user hierarchy based)
- Alerts to up to 20 Users
- Advanced Powertrain Dashboard (Comparative view of all sensors)
eM PreA Software
Advanced Predictions & Predictions Module using machine learning algorithms.
- Advanced Early Stage Bearing Health Analysis (Kurtosis Analysis)
- Advanced Broken-Tooth Gear Box analysis (Cepstrum Analysis)
- 3D Waterfall analysis for Vibration, Acoustics and Magnetic Flux
- Machine Health Alerts to unlimited # of Users
- Powertrain Reports
- Sensor Predictions Algorithm (Future Prediction Trends)
TYPICAL APPLICATIONS
Enertics delivers specialized touchless condition monitoring solutions across demanding industrial sectors.
Steel Manufacturing Industry
Enertics provides sensor deployment, predictive diagnostics, and data integration for steel manufacturing.
Food & Beverage Industry
Enertics delivers proactive machine health insights to prevent F & B downtime.
Process Industry
Enertics provides asset health hardware and software to maximize uptime in industrial production.
Chemical Industry
Enertics delivers IoT & AI-based health monitoring for critical chemical plant assets to prevent catastrophic failures and losses.
Automobile Manufacturing Industry
Prevent $200K/hr automotive downtime with Enertics' tailored manufacturing solution.
Electric Power Plants
Enertics offers 24/7 IoT & AI monitoring for power plant rotating machinery to prevent costly shutdowns.
TECHNICAL SPECIFICATIONS
Comprehensive hardware and software specifications for Enertics CbM sensing hardware.
| System Parameters | Specification |
|---|---|
| Triaxial Vibration Sensor | |
| Sensor Technology | MEMS Sensor |
| Tri-axial Acceleration | Radial, Axial & Tangential acceleration (2g-16g range) |
| Sensor Resolution & Sensitivity | 16 bit / S16g 0.488 mg/LSB |
| Sensor Bandwidth (+/-3dB Points) | 0.2 to 6300 Hz (Configurable) |
| Vibration Parameters | Velocity (mm/sec), Acceleration (m/sec2), Displacement (mm) |
| Ultrasound Sensor (Available in eM Saver Model) | |
| Sensor Technology & Bandwidth | MEMS Ultrasound / 80KHz Bandwidth |
| Sensitivity & SNR | -38dBV Sensitivity / 64dB Signal to Noise Ratio |
| Spectrum Lines & Resolution | 512 Spectrum Lines / 187Hz Spectrum Frequency Resolution |
| Machine Temperature Sensors | |
| Machine Surface Temperature | 0 - 200°C Range |
| DE / NDE Bearings or Stator Windings | 0 - 200°C Range (Optional in eM Saver Model) |
| Communication (Wi-Fi & RS485 Hard-Wired) | |
| Wireless Technology & Range | WiFi 2.4GHz b/g/n (50-60m range based on LOS) |
| Security & Network Protocol | AES/WPA Security / MQTT Protocol |
| RS485 Connection | 2-wire RS485 Link |
| Physical & Environmental Specifications | |
| Enclosure Material & Rating | Polycarbonate/Nylon / IP67, CE, FCC Certified |
| eM Saver Dimensions & Weight | 79mm x 79mm x 56mm / Approx. 160 grams |
| eM Saver Mini Dimensions & Weight | 41mm x 41mm x 34mm / Approx. 70 grams |
| Operating Temp & Humidity | -40°C to 105°C / 0-95% RH Operating Humidity |
ENERTICS ADVANTAGE
Why industrial leaders trust Enertics for touchless condition-based monitoring and asset performance management.
SIMPLICITY
- Plug 'n Play
- Wireless Sensing Technology
- Modular Hardware Solution
- No Field Configuration Required
DEFINITIVE & HOLISTIC SOLUTION PLATFORM
- End to End APM Solution
- Asset Health Monitoring
- Inventory Management
- Advanced Diagnostics
VENDOR AGNOSTIC SOLUTION
- Universal Modular Solution
- Integrating Multi-Vendor Technologies
- Multi-Industry Applications
- Custom Made Solutions